Phone: +34 935 508 959 · support@kapture.io

SCRAP 4.0: Application for the Intelligent Management
of Defects, Scrap and Rework

How is your scrap analysis process?

The intelligent management of scrap in manufacturing processes is essential in order to reduce manufacturing costs.

How is scrap overseen in your factory?

Can you easily review daily results?

What are your actual scrap costs?

How can you narrow down variables to lower it?

Do all machines reject similarly?

SCRAP 4.0 Solution: Intelligent Scrap Management

SCRAP 4.0: Digitize and Save

Discover how to easily digitize the registration of defective parts and their rework, as well as how visualization tools increase savings.

Intuitive and quick to implement software

Transformation of manual control processes

DATA ENTRY

ADVANTAGES

  • Visualization of total scrap units and costs
  • Weekly / monthly / quarterly evolution
  • Top 5 defects
  • Scrap / Rework by product families
  • Defectology analysis by machine
  • Identification of most common defects
  • Automatic KPIs for daily plant meetings

BI DASHBOARD

ADVANTAGES

  • Visualization of total scrap units and costs
  • Weekly / monthly / quarterly evolution
  • Top 5 defects
  • Scrap / Rework by product families
  • Defectology analysis by machine
  • Identification of most common defects
  • Automatic KPIs for daily plant meetings

IMPLEMENTATION

  • Out-of-the-box software (no development needed)
  • User-friendly customization and updating
  • Browser-based access
  • Access from any mobile device or computer
  • Without a large initial investment
  • Implementation in < 1 week

PRICE: Annual subscription

Scrap 4.0 Licenses:

  • Unlimited licenses
  • Form setup
  • Training (5h)
  • Technical support

BI Dashboard Scrap 4.0:

  • Standard BI configuration
  • Data updates every 8h

SUCCESS STORIES

RESOLUTION EXAMPLES:

  • Dynamic comparative analysis between parts, lots, machines, shifts, operators…
  • Scrap control during production, start-up, micro stops, alternative material testing, etc.
  • Identification of issues (cooling, filling…)
  • Diagnosis of operation in multi-cavity molds.
  • Outsourcing to suppliers.
  • Behavior of duplicate molds for high productions.
  • Analysis of results of maintenance operations.

Webinar Scrap 4.0

SCRAP 4.0: Digitize and Save

Discover how to digitize the registration of defective parts and how visualization tools will increase savings. Application easy and quick to implement.

Vídeo

Contáctanos para más información