SCRAP 4.0: Application for the Intelligent Management of Defects and Rejects in Production

Access to a 30-day free trial

What is your rejection analysis process like?

La gestión inteligente del Scrap en procesos de fabricación es imprescindible para poder reducir los costes de fabricación.

What is your rejection analysis process like?

La gestión inteligente del Scrap en procesos de fabricación es imprescindible para poder reducir los costes de fabricación.

  • How is scrap controlled in the plant?
  • Can you easily review the day’s result?
  • What are the real scrap costs?
  • How can you shorten variables to lower it?
  • Do all machines reject the same?

SCRAP 4.0 Solution: Intelligent scrap management

SCRAP 4.0: Digitize and Save
Discover how to easily digitize the recording of defective parts and their rework, and how visualization tools facilitate savings.
Intuitive and quick to implement software.

Transformation of manual control processes

DATA DELIVERY

ADVANTAGES

  • Simple and dynamic introduction
  • Manufacturing attributes: machine, material, mold, cavity, shift
  • Customizable form
  • Ease of customization and updating of defects and attributes
  • Execution by shift, batch or frequency
  • Automatic scrap % calculation
  • Visual alarms (color on the form) and through emails to those responsible

ADVANTAGES

  • Viewing scrap totals and costs
  • Weekly / monthly / quarterly evolution
  • Top 5 defects
  • Rejection / Rework by product families
  • Defectology analysis by machine
  • Identification of most common defects
  • KPI used in daily plant meetings

BI DASHBOARD

PRICE: Annual subscription

Scrap 4.0 licenses:

– Unlimited licenses
– Form configuration
– Training (5h)
– Technical support

BI Dashboard Scrap 4.0:

– Standard BI configuration
– Data update every 8h

IMPLEMENTATION

  • Standard software (no development)
  • Easy user customization and updating
  • Access from browser
  • Access from any mobile device or computer
  • Without a large initial investment
  • Implementation in < 1 week

IMPLEMENTED SUCCESS STORIES

RESOLUTION EXAMPLES:

  • Dynamic comparative analysis between pieces, batches, machines, shifts, operators…
  • Scrap control during production, start-up, micro stops, testing of alternative material, etc
  • Identification of problems (cooling, hot chamber blockage, filling, compaction…)
  • Diagnosis of operation in multi-cavity molds
  • Outsourcing to suppliers
  • Behavior of duplicate molds for high productions
  • Examination of results of maintenance operations
SCRAP 4.0 WEBINAR

SCRAP 4.0: Digitize and Save

Find out in 30min how to digitize the defective parts register and how visualization tools will facilitate savings. Easy and quick to implement.

VIEW WEBINAR

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